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Overmolding Services

Encapsulated Cable Assemblies

Need overmolded parts that are truly custom?

You have come to the right place. IMA delivers high-quality products.

High-quality custom overmolding services for prototypes and on-demand production parts.

  • On-demand molding
  • Low pressure molding
  • Plastic over Plastic
  • Plastic over Metal

Overmolded cable assemblies are the most economical way of sealing connectors and are designed to bring performance and reliability to harsh environments.

Overmolding is frequently used for:

  • Low-volume production parts
  • Bridge tooling
  • Pilot runs
  • Functional prototyping and testing
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What is Cable Overmolding?

  • Is highly popular because it allows pieces to be mass manufactured quickly and cheaply.
  • Is a superior solution for sealing cable assemblies and connectors against rugged end-use environments.
  • Is a preformed part—often metal, plastic—that is loaded into a mold where it is then overmolded with a thermoplastic resin to create a final component.
  • Is a technique for layering materials on a product to offer strength, longevity, or just an aesthetic advantage.

Advantages of Overmolding

  • Better product performance: Improved product performance is the main motivation to develop and manufacture a product or part utilizing overmolding.
  • Shelf appeal improved: Because TPE may be utilized to produce an aesthetically appealing surface, overmolding helps a product stand out from the competition.
  • Production costs are lower: Overmolding is unusual in that it increases value in multiple ways while lowering production costs. Overmolding minimizes the number of processes in the manufacturing process.

Applications of Overmolding

  • Automobile Manufacturing: Insert molding is often used to make electrical sensors, gears, fasteners, and other automotive parts made of a combination of metal and plastic or rubber.
  • Medicine Industry: Plastics are easier to sterilize than electrical and computer components. The medical industry relies on inserting molded and overmolded parts. Defibrillators, medical wires, and wiring are frequently enclosed in plastic via insert molding to preserve the delicate interior components while making the finished device easier to clean.
  • Electrical Engineering: Insert molding a rubber exterior to electrical cables makes them safer and even waterproof in certain situations. Manufacturers commonly wrap electrical components in rubber to make goods like smartphones and computer chargers safer for users. Multiple wires are sometimes enclosed in a single sheet of rubber, while at other times, wires are separated and distinguished using contrasting colors.

The Strategic Advantages of Custom Overmolding Services with IMA

  • Custom Solutions: We deliver truly custom overmolded parts, providing flexibility and precision for prototypes, low-volume production, and on-demand manufacturing.

  • Cost-Effectiveness: Our advanced overmolding services optimize production by reducing the number of processes and lowering costs while maintaining high quality.

  • Expertise Across Industries: With extensive experience in automotive, medical, and electrical engineering applications, we tailor our overmolding services to meet the unique demands of your industry.

  • Superior Product Quality: Our overmolding techniques improve product performance by creating durable, reliable, and aesthetically appealing components designed to withstand harsh environments.

  • Advanced Capabilities: From low-pressure molding to plastic-over-plastic and plastic-over-metal solutions, we offer a wide range of manufacturing options for various applications, including bridge tooling, pilot runs, and functional prototyping.

  • Enhanced Design and Functionality: Overmolded cable assemblies offer unmatched sealing and protection for components, ensuring strength, longevity, and optimal functionality in rugged end-use environments.

  • State-of-the-Art Facilities: Our manufacturing facilities are equipped with modern equipment and technology, ensuring efficient and precise production of overmolded parts.

Ready to Enhance Your Products With Overmolding? Partner with IMA

At IMA, we provide high-quality, custom overmolding solutions designed to meet your unique needs, from prototypes to on-demand production parts. Whether you’re looking for low-pressure molding, plastic-over-plastic, or plastic-over-metal solutions, our overmolded cable assemblies offer unmatched performance and reliability in harsh environments.

Contact us today to discuss your overmolding project or request a quote. Let’s collaborate to improve product performance, reduce costs, and create durable, aesthetically appealing components tailored to your industry demands with IMA’s expert overmolding services.

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