Overmolding techniques: the fusion of materials for superior durability

Manufacturing demands products that are not only functional but also ergonomic, environmentally resistant, and extremely durable. Achieving this combination often requires going beyond traditional assembly. This is where overmolding techniques come into play, a specialized injection process that is redefining component quality. What are overmolding techniques? Overmolding techniques involve a manufacturing process that consists of […]
The pilot run test: The essential trial by fire before mass production

In complex sectors like electronics and automotive, success is measured by consistent quality and production efficiency. Before launching thousands of units, there is a critical stage that acts as the definitive “dress rehearsal”: the pilot run test (or pilot production run). This step is indispensable for any component that must be 100% reliable, being vital […]
Overmolding plastic on metal: The engineering of perfect fusion

The process of overmolding plastic on metal is an advanced manufacturing technique that allows for the fusion of metallic and polymeric components to create more durable, functional, and aesthetic parts. It is an engineering solution that is redefining sectors from automotive to consumer electronics, and it is the type of high-precision challenge where IMA’s experience […]
Beyond the mass: Low-volume production and the future

In the dynamic world of manufacturing, while mass production dominates the headlines, an equally powerful strategy is driving innovation: low-volume production. This model goes far beyond simply making less; it’s a strategic approach that prioritizes agility, customization, and cost control for a variety of specialized and high-tech products. What is low-volume production? Low-volume production is […]
Low-pressure molding process: A key process for high-quality production

When it comes to protecting the most delicate electronic components, precision and security are everything. This is where low-pressure molding comes into play, a cutting-edge technique that has revolutionized how high-tech industries encapsulate and protect their creations. This process not only shields components from environmental damage but also significantly optimizes production. Through this method, a […]
The cable assembly impact on business growth

Every component, no matter how small, has a significant impact on a company’s success or failure. The cable assembly impact, often overlooked as a simple production process, is in reality a strategic factor that can determine a company’s efficiency, cost, and capacity for growth. The proper management of cable assembly can catapult a company, while […]
What are the parts of a cable? The core components explained

An electrical cable is much more than a simple conductor. It is an engineered structure composed of multiple layers and components, each with a specific purpose that ensures functionality, safety, and efficiency in any electrical or electronic system. To appreciate the full functionality of an electrical device, it’s essential to understand the core parts of […]
Wire harness designs: The art of customizing electrical systems

In the complex and intricate world of modern engineering, where precision and reliability are paramount, understanding the role of a wire harness is crucial. Far from being a mere collection of wires, a wire harness is a sophisticated electrical nervous system specifically designed to connect and manage every electronic component within a device, a vehicle, […]
Types of electrical cabling: A complete guide for your project

Choosing the right cabling is as critical as the circuit design itself. A cable is not just a cable; it is the conduit through which energy flows, and the correct type, size, and material can mean the difference between an efficient system and a catastrophic failure. Understanding the different types of electrical cabling is the […]
Cable Assembly types guide: Uses & future of cables

The backbone of modern technology, cable assemblies are more than simple conductors; they are crucial to ensuring power and data flow safely and efficiently. Choosing the correct type of assembly is a critical decision that affects the performance, durability, and cost of a final product. Understanding the different cable assembly types available is fundamental for […]